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[QUOTE]Originally posted by RRRCobraSC281: [QB] Weld the inner sheet though the original bolt holes. [URL=http://s116.photobucket.com/user/rrrcobrasc281/media/Mobile%20Uploads/2015-01/20150124_200848_zpst6loucw4.jpg.html] [IMG]http://i116.photobucket.com/albums/o8/rrrcobrasc281/Mobile%20Uploads/2015-01/20150124_200848_zpst6loucw4.jpg[/IMG][/URL] Now trim the outer sheet enough so that you can use the holes to line up with the inner sheet and trace over the door outer so to identify the part that needs to be cut out. [URL=http://s116.photobucket.com/user/rrrcobrasc281/media/Mobile%20Uploads/2015-01/20150124_201843_zpsxz0itduv.jpg.html] [IMG]http://i116.photobucket.com/albums/o8/rrrcobrasc281/Mobile%20Uploads/2015-01/20150124_201843_zpsxz0itduv.jpg[/IMG][/URL] [URL=http://s116.photobucket.com/user/rrrcobrasc281/media/Mobile%20Uploads/2015-01/20150124_202050_zpsyorky7xl.jpg.html] [IMG]http://i116.photobucket.com/albums/o8/rrrcobrasc281/Mobile%20Uploads/2015-01/20150124_202050_zpsyorky7xl.jpg[/IMG][/URL] Now cut the outer sheet without cutting the inner sheet. Once done I added a good size tack weld on the forward edge corners and in the middle, then trim the new outer piece so it's got a slight gap all the way around and then start welding it together. [URL=http://s116.photobucket.com/user/rrrcobrasc281/media/Mobile%20Uploads/2015-01/20150124_204114_zpsrfuryosn.jpg.html] [IMG]http://i116.photobucket.com/albums/o8/rrrcobrasc281/Mobile%20Uploads/2015-01/20150124_204114_zpsrfuryosn.jpg[/IMG][/URL] And this is what it looks like for now. [URL=http://s116.photobucket.com/user/rrrcobrasc281/media/Mobile%20Uploads/2015-01/20150124_213438_zpsn7dxwmxo.jpg.html] [IMG]http://i116.photobucket.com/albums/o8/rrrcobrasc281/Mobile%20Uploads/2015-01/20150124_213438_zpsn7dxwmxo.jpg[/IMG][/URL] [/QB][/QUOTE]
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