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» Northern California Ford Owners     » Automotive   » Tech Talk   » Exhaust manifold

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Author Topic: Exhaust manifold
joeca12
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Okay I just bought a 89 5.0 Mustang. Put a new Magnaflow X pipe on it. Went together great other than having to modify the hanger a bit. Started it up, have an exhaust leak. Sound like its coming from the exhaust manifold. Checked and there were 3 bolts missing from the manifold. Was able to seat all but the second to last closest to the firewall. Not sure if it is stripped can't really get the bold started. Any tips or help. Self tapping bolts?

Thanks in advance

Posts: 28 | From: Brentwood | Registered: Feb 2012  |  :
norcalfiddy
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you might have to loosen up the rest of the headers bolts to get that last one started. the holes probaly arent lined up.

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600HP 1996 7.3L powerstroke single cab short bed race truck

Posts: 3393 | From: Brentwood | Registered: Aug 2011  |  :
dvuspny
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Switch with a bolt from one of the other cylinders. Threads May be in better condition.

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* -DV8- from the just the "norm." *
DVUS MOTORSPORTS ALBUM - http://s1193.photobucket.com/albums/aa349/Dvus_Motorsports/

Posts: 1221 | From: ~BAY AREA~ | Registered: May 2011  |  :
joeca12
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Thanks. I bought new allen bolts much easier to get in. I will loosen the other bolts and try the other solution. I hope its not stripped. If it is do I have any options? Besides tearing the motor down.
Posts: 28 | From: Brentwood | Registered: Feb 2012  |  :
dvuspny
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Buy and use a thread cleaner/chaser. Most likely its fine.
How long is the length of the header bolts you are installing?

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* -DV8- from the just the "norm." *
DVUS MOTORSPORTS ALBUM - http://s1193.photobucket.com/albums/aa349/Dvus_Motorsports/

Posts: 1221 | From: ~BAY AREA~ | Registered: May 2011  |  :
joeca12
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3/4"
Posts: 28 | From: Brentwood | Registered: Feb 2012  |  :
American Iron Speed Shop
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You sure the last one does not have a bolt broke off in the head?

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AmericanIronSpeedShop.com

Posts: 435 | From: Loomis Ca (sacramento) | Registered: Dec 2005  |  :
joeca12
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Got it in after loosening the others. Still have one sounds like a exhaust leak but can't find it.
Posts: 28 | From: Brentwood | Registered: Feb 2012  |  :
norcalfiddy
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quote:
Originally posted by joeca12:
Got it in after loosening the others. Still have one sounds like a exhaust leak but can't find it.

maybe theres a leak where the xpipe meets the headers, make sure the flanges are even on both sides.

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600HP 1996 7.3L powerstroke single cab short bed race truck

Posts: 3393 | From: Brentwood | Registered: Aug 2011  |  :
Marks93
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quote:
Originally posted by norcalfiddy:
maybe theres a leak where the xpipe meets the headers, make sure the flanges are even on both sides.

Probably is. When I installed MAC headers, which they say are direct bolt on..ha, ya right....I had to have my H-pipe modified just a bit. It was coming in at the wrong angle on the drivers side.

[ February 08, 2012, 01:05 AM: Message edited by: Marks93 ]

Posts: 824 | From: Earth | Registered: Jul 2011  |  :
joeca12
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I will check again, I need to get this thing smogged today. The leak is minor. Hoping it will pass before pulling the exhause off again.
Posts: 28 | From: Brentwood | Registered: Feb 2012  |  :
fredfifty
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check the welds on the header for hair line cracks...i ran into this problem on my old car

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RIP EDSON VELORO
IM A NOOB, EXCUSE ME. THANKS.
92 LX Coupe 5.0 CARB'd BOLT-ONS SMOG LEGAL
62 Rag Impala

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